Our company produces heat exchanger equipment with advanced welding technology and reliable quality. The heat exchange area ranges from 1 ㎡ to 2600 ㎡, with a nominal diameter of DN150 to DN2800 and a design pressure of 0.1MPa to 10MPa. We specialize in the design and production of standard carbon steel, stainless steel, non-ferrous metal (titanium, nickel) floating head, corrugated tube plate, and tubular heat exchangers, as well as non-standard cold exchange equipment such as baffle rod and spiral plate.

Industrial Shell and Tube Heat Exchanger
The industrial shell and tube heat exchanger of Hongwei Chemical Equipment can efficiently provide reliable performance in female applications, including ethanol and chemical processing, liquefied natural gas refineries, bracket heating, landfill gas cooling, and plastic recycling. Our industrial heat exchangers can be used for the following heating and cooling purposes:

Steam → Steam or liquid
Liquid → Steam or Liquid
Hot oil → aluminum alloy, heavy oil or steam
Steam → Asphalt or Fuel Oil
And provide the following options:

Materials: Carbon steel, 304L/316L stainless steel, duplex steel, Hastelloy, Alloy 20, Monel alloy, AL-6XN, and titanium Size and configuration: The maximum diameter can reach 48 inches, depending on weight.

Types

Shell and tube, suction, bayonet immersion, tube in tube, hairpin, finned tube

Design

U-shaped or straight pipe, floating or double tube plate

Connection method

sanitary grade three-way clamp, ASME flange, NPT thread or lap joint

Surface treatment

passivation, electropolishing, sanitary polishing surface, rolling

Compliance

ASME Code, TEMA C/B/R Class, PED and other international standards

Maintenance

Sensory control, boom, threat port, O-ring, channel cover

Accessories and performance

sight glass, vacuum bracket, insulation sheath, annular distributor, installation bracket, expansion joint, twisted band disruptor, etc

Common Industrial Applications Of Shell and Tube Heat Exchangers

Water heating - Hot water is crucial for safety, hygiene, and operation. Shell and tube heat exchangers heat water through efficient flow inside the tubes, while steam or heat transfer oil flows inside the shell to achieve heat transfer. Steam condenser and reboiler - In refining and chemical processes, heat exchangers recycle the liquid formed by the steam condenser and provide reboiler functionality in upgrading towers to maintain efficiency and product quality. Landfill gas cooling - Heat exchangers cool landfill gas before processing or energy recovery. This step can achieve floating safety, protect downstream systems, and support efficient gas utilization. Steam generation - Many factories rely on heat exchangers to generate steam for heating, cleaning, or efficient process flow. They provide a safe and stable steam supply through heat transfer. Solder heating - Solder must be maintained at a feasible pumping temperature during storage and construction. Shell and tube heat exchangers can provide precise and controllable heating, prevent energy loss, and maintain solder quality. Inhalation heating - This type of heater heats viscous fluids such as brazing or consumption during the pumping process. By only heating the extracted solder, they can reduce energy consumption, improve fluidity, and more effectively handle high viscosity fluids. Snowmelt Pool - The stainless steel coils of Hongwei Chemical Equipment Company are widely evaluated in ice rinks across North America, circulating hot water or steam to melt ice debris. The protective fence protects the pipeline, and each coil is customized according to specific applications. Oil cooling and heating - Heat exchangers are used to manage oil temperatures in various industries, from chemical to mining. Oil heaters use thermal oil when direct heating is not possible, while coolers are used to reduce high-temperature fluids in closed-loop systems and mechanical equipment. Process and Air Heating and Cooling - Heat exchangers regulate hydrocarbons, biogas, and adjusting liquids, while also pre cooling or cooling the air in the furnace and dryer. This can protect the equipment, ensure product defects, and reduce energy consumption.

Reverse Engineering Alternatives

Do I need to replace it directly? We can perform reverse engineering based on old drawings, U-1 data reports, and even photos to help you upgrade to more durable and corrosion-resistant materials while ensuring size and performance. Since 1985, we have been dedicated to providing American made industrial and sanitary grade refrigeration solutions for the general industry. Contact us immediately or request a quote to find a suitable process solution for your operation.